Custom Molded / Machined Part Inspection

Striving for Manufacturing Perfection Through Measurement

ImageXpert Partners

Production lines run on machine vision technology, with all sorts of parts being measured, sorted, and verified at high speeds for quality assurance. Certain parts are more challenging to inspect than others; parts that are reflective, transparent, extremely small, or oddly shaped can prove difficult to analyze accurately. This is where ImageXpert’s custom part inspection systems come in – measuring challenging parts with precision like no one else can.

Molded cuvette inspection machine

Cuvette Inspection

One of the largest medical cuvette manufacturers in the world wanted to speed up their quality assurance process. We delivered a high speed, non-contact system for verifying cuvette dimensional accuracy and integrity, reducing inspection times by a factor of 10.

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custom metal strip inspection system

Metalized Strip QA

We designed and delivered a high precision linescan imaging system capable of measuring the widths of metalized plastic strips to micron accuracy, and inspect for pinholes, in under 30 seconds — speeding R&D and later, QA. The system features custom optics, lighting, motion and camera control systems, and machine vision software application.

How We Design Our Custom Part Inspection Systems

The design process starts with a deep dive into your specific application, with questions covering things like the measurements, tolerances, speed, and resolution. From there, we will experiment on some sample parts, testing different combinations of lighting and optics to capture images, along with configuring our advanced machine vision software to extract the measurements. Once we’ve found the right combination, we can integrate it into a complete solution with components like:

Cameras
Lasers
Lighting
Optics
Barcode Readers
Spectrophotometers
Motion Control
Part Handling
Software Analysis

high resolution view of printhead nozzle plate

Nozzle Plate Inspection

Industrial inkjet printheads are impressive technology, requiring micron-level manufacturing precision. We built a system to inspect the nozzle plates with sub-micron resolution to help automate production for one of the top printhead manufacturers worldwide.

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“From whiteboard concept to production execution, ImageXpert engineers designed, developed, and deployed an advanced technology solution for a critical Covid-19 inspection system. In a very challenging time the ImageXpert team went above and beyond to meet an extremely aggressive timeline. It was a seamless team effort between supplier and customer, to the point it eliminated any barriers.”

Shawn MacCartney, Program Manager, Jabil

“In my 32 years in industry dealing with automation and suppliers, I can’t think of another company I’d rather work with than ImageXpert. They quickly delivered a robust solution for a complex challenge involving 6 degrees of freedom by applying the latest vision technology and mathematical transformations that most companies would not have even attempted.”

James Kegelman, Siemens Healthcare Diagnostics Inc.

Ready to Get Started on Your Custom Part Inspection System?

Custom Part Inspection Portfolio

Cuvette Inspection

One of the largest medical cuvette manufacturers in the world wanted to speed up their quality assurance process. We delivered a high speed, non-contact system for verifying cuvette dimensional accuracy and integrity, reducing inspection times by a factor of 10.

Learn More

Metalized Strip QA

We designed and delivered a high precision linescan imaging system capable of measuring the widths of metalized plastic strips to micron accuracy, and inspect for pinholes, in under 30 seconds — speeding R&D and later, QA. The system features custom optics, lighting, motion and camera control systems, and machine vision software application.

Learn More

Nozzle Plate Inspection

Industrial inkjet printheads are impressive technology, requiring micron-level manufacturing precision. We built a system to inspect the nozzle plates with sub-micron resolution to help automate production for one of the top printhead manufacturers worldwide.

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Lab on Chip R&D and QA

When our customer needed to redesign, optimize, and begin manufacturing a new lab on chip design as soon as possible, we provided the cutting edge measurement system they needed to get detailed measurements across the sample, at the press of a button

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Whether you are looking for a quote, demo, or would like more information on a system for custom part inspection, we’d love to hear from you.